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Pattern Shapes Green
Value Chain & Operations

Operational scheduling

Generate fast production schedules that incorporate constrains, while adapting to shopfloor events

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How

SHAiPE: the LTPlabs framework

  1. Set the Decision

    • Define the scheduling objective

      service, throughput, utilization, cost

    • Clarify the decision level

      shift, line, plant, team, route

    • Set the scheduling scope

      jobs, tasks, orders, people, machines

  2. Highlight what matters

    • Align on operational targets

      service level, leadtime, utilization, productivity, adherence

    • Map the current scheduling process

      rules, manual interventions, bottlenecks

    • Define business rules and operational constraints

      resource capacity, setup times, due dates, production dependencies

  3. Augment with AI

    • Combine demand, capacity, and operational data to optimize schedules under real-world constraints

    • Data
      Demand & workload
      Capacity and resources
      Operational constraints
      Execution history
      AI Model
      Results
      Optimized scheduling
      Order service level
      Resource allocation/OEE
      Resource allocation/OEE
    • Prescribe the schedule that delivers the best trade-off across service, efficiency, utilization, and feasibility

  4. Prototype your solution

    • Deliver a scheduling engine to generate and compare scheduling decisions

    • Run a practical pilot to validate schedules in a real operating setting

    • Deploy faster way of rescheduling to incorporate intra-day operational deviations (supplier non-delivery, machine failure, etc.)

  5. Expand to scale

    • Integrate the solution into ERP and MES

    • Train planning teams to maximize adoption and production teams to maximize plan adherence

    • Establish governance and review routines as demand and constraints evolve

Nutshell

What this means for your business

15%

cost reduction in setups and optimized resource allocation

  • Higher service and on-time execution through schedules aligned with real demand and constraints

  • Better resource utilization across teams, assets, and capacity

  • Lower delays, idle time, and bottlenecks through smarter sequencing and allocation

  • Faster operational decisions that adapt to daily changes and disruptions

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